Optimize production capacity, shorten adhesive customization production cycle by 70%
2025-04-16 11:50
Faced with the trend of shortening the iteration cycle of products in industries such as new energy vehicles and consumer electronics to 6-8 months, the traditional adhesive production model is facing severe challenges - the contradiction between an annual increase of 300% in customized demand and a 50% reduction in delivery cycle requirements is becoming increasingly acute. Our company has achieved 7-day delivery of customized orders through artificial+intelligent production capacity optimization, which is 67% shorter than the industry average of 21 days. The single line production capacity has been increased to 3 tons/hour, redefining the industry efficiency benchmark.
Technological breakthrough: Accurately breaking through the three major bottlenecks
Intelligent algorithm assisted formula generation
Build a database of 2 million sets of materials and use deep learning algorithms to achieve intelligent matching between requirements and formulas. Input target parameters (such as thermal conductivity ≥ 3W/m · K, viscosity 5000cps), output 3 sets of optimized solutions in 5 minutes, with an experimental verification pass rate of over 90%. The development cycle has been compressed from 45 days to 3 days.
Modular flexible production lineBy usin
g a modular reaction kettle (50L-5000L free combination) and magnetic stirring infinite variable speed technology, the production line switching time has been reduced from 8 hours to 1.5 hours, supporting the daily processing of 20+formula productions and reducing switching energy consumption by 65%.
Digital twin pre control system
Real time monitoring of 128 process parameters, 3D simulation model provides 30 minute advance warning of quality risks, reduces defect rate from 1.2% to 0.05%, and reduces raw material waste by 80%.
Practical verification: 72 hour response to urgent needs in the automotive industry
A new car manufacturing force urgently needs 5 tons of special adhesive due to changes in battery pack design:
Performance requirements: Shear strength>8MPa (-40 ℃~85 ℃ cycling), UL94 V-0 flame retardant.
Technical response: AI retrieves historical data to generate basic formulas, microfluidic chip simulates 1000 hours of aging testing within 24 hours.
Production delivery: The micro reactor dedicated line completes production within 72 hours and has passed 48 rigorous tests conducted by automotive companies.
The enterprise is building a "demand production delivery" full chain cloud platform. After customers submit parameters online, the system automatically assigns them to the nearest base for production, achieving a maximum speed of 8 hours within a radius of 200 kilometers. Through blockchain technology, raw material traceability, process parameters, and quality inspection reports are fully on chain, meeting the needs of military grade quality traceability.
This intelligent production revolution not only breaks the industry curse of "customization is inefficient", but also gives birth to a new paradigm of "data-driven material innovation". When 72 hour response becomes the norm, the adhesive industry is shifting from cost competition to a new track of value empowerment.
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Contact Us
EMAIL: adayang@resinsealant.com
WhatsApp : +86-15910569196
Address : No. 5A, Zhongnan Hi-Tech, No. 588, Deng Yun Street, Tangxi Town, Jinhua City, Zhejiang Province, China
Contact
EMAIL : adayang@resinsealant.com
WhatsApp：+86-15910569196
Address :No. 5A, Zhongnan Hi-Tech, No. 588, Deng Yun Street, Tangxi Town, Jinhua City, Zhejiang Province, China
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